The Grid is Being Outbid
We Can’t Fix a 1970s Grid with "Paper" Megawatts.
I talk a lot about the Execution Gap—the distance between a policy on a desk and a transformer on a pad. But right now, that gap is being widened by a physical reality most people are missing: AI-Driven Metals Inflation.
The grid is currently in a bidding war it is losing. Here is the Strategic Risk for our critical infrastructure:
The Copper Crowding: A single 1-GW AI data center requires up to 50,000 tons of copper. That is 3–4x the intensity of traditional facilities. This isn't just "growth"—it’s a material siphoning. Every ton of copper locked into a hyperscaler’s cooling system is a ton that isn't available for the high-voltage cabling needed to stabilize a "red zone" grid.
The Transformer Bottleneck: 55% of our distribution transformers are over 33 years old—operating well past their design life. We need to replace them just to maintain the status quo. But lead times for new units have jumped from months to 2+ years, with prices up 4x. Why? Because the same Grain-Oriented Electrical Steel (GOES) and copper needed for grid resilience are being diverted to satisfy the AI gold rush.
Capacity vs. Capability (The Physics of Failure): We are trying to bolt 21st-century "Code" (AI and variable renewables) onto a mid-20th-century "Concrete" foundation that is physically crumbling. Adding more energy to a frail, material-starved grid isn't "progress"—it's a recipe for systemic cascading failure.
We are Double-Counting Resilience if we think we can build a digital frontier and a hardened grid using the same limited bucket of physical atoms.
If we don’t prioritize the Containment Vessels—the actual physical hardware and strategic material reserves—we aren't "transitioning" the grid. We’re just watching it reach its breaking point in high-definition.
#GridResilience #CriticalInfrastructure #CopperCrunch #EnergyRisk #OperationalResilience #ConcreteVsCode